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Event Overview

Six Sigma at many companies simply means a measure of quality that strives for near perfection. Six Sigma is a disciplined, data-driven methodology for eliminating defects (driving towards six standard deviations between the mean and the nearest specification limit) in any process - from manufacturing to transactional and from product to service.

 

A Six Sigma Green Belt is defined as an employee who is trained on Six Sigma methodology with a subset of tools and fills a Six Sigma role on a part-time basis. In addition to their normal duties, Green Belts spend a portion of their time assisting Black Belts with complex improvement projects or independently leading their own projects.

The goals of a Six Sigma Green Belt include reducing defects using data driven, methodical, team driven approach to problem solving; reducing costs attributed to waste and defects; improving customer satisfaction and achieving breakthrough improvement.

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April 22-26, 2007, Dubai

Event Overview

Who Should Attend

Benefits of Attending

Seminar Outline

About the Seminar Leader

Venue and Pricing

Register

Who Should Attend

Employees that will be actively participating on cost reduction and/or quality improvement or other projects of strategic importance needs to receive Green Belt training. These includes:

  • Department managers and their staff
  • Quality managers and staff
  • Quality professionals
  • Cost reduction teams
  • Quality improvement teams
  • Manufacturing and Process Engineers
  • Future black belts

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Benefits of Attending
  • To provide delegates with a thorough understanding of the Six Sigma methodology.
  • To give delegates a familiarity with statistical tools to their projects or business.
  • Gear up the delegates with laser like focus on the project with creation of project charter and Six Sigma roadmap.
  • Generate ground for independent handling of future Six Sigma Projects for the company.
  • To provide a high level study of the DMAIC Methodology, Process Analysis and Common Lean tools
  • Jump-start delegate’s Six Sigma Green Belt Certification.  

                                

SIX SIGMA GREEN BELT CERTIFICATION

The following are the requirements for SIX SIGMA GREEN BELT certification.

  • Complete the Training
  • Pass the Certification Exam
  • Demonstrate results on One Improvement Project

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Seminar Outline

The DMAIC Process and Basic Problem-Solving Tools

The Hidden Factory

The Demanding Nature of Customers

The Nature of Process Variation

Principles of Lean

Six Sigma Project Selection

Six Sigma Team Roles

The Process, Phases and Steps of DMAIC

Define Steps 1 and 2

The Voice of the Customer


Overview of the QFD Phases

QFD – The Voice of the Customer

Using the QFD matrix to Translate Customer
Requirements into 6s Quality Characteristics

Basic Tools of Phases I (Define) and II (Measure)

Sampling

Checksheets

Descriptive Statistics

Charting Data Over Time

Summary Data Patterns and Histograms

Measures of Central Tendency and Dispersion

The Normal Distribution Curve

Point and Interval Estimates

Confidence Intervals (with Decision Tree)

Tests for Normality

Typical 6s Performance Metrics

  • Defect-Based
  • Capability-Based
  • Sigmas

Examples and Exercises

Phase II – Measure: Measurement Variation Analysis

Repeatability

Reproducibility

Procedure for Conducting

Interpreting Results and Follow-up Actions

The Steps and Basic Tools of Phase III – Analyze

The Basic Tools for Data Collection

  • Tally sheets/Checksheets
  • Histograms & Pareto

The Basic Tools for Data Analysis

  • Teaming/Brainstorming
  • The 5 Why’s
  • Root Cause Analysis
  • Cause & Effect Diagram (Fishbone)
  • Scatter Diagram
  • Multi-vari Studies

Process Mapping

The Basics of Process Mapping

Creating the As-Is Process Map

Analyzing the As-Is Process Map and Value-Added Analysis

Creating the Should-Be Process Map

Statistical Population Tests

Basic Concepts and Terms

Statistical Risks

One- and Two-Tail Tests

Inference Test Decision Trees

Tests on 2 Means

Tests on 2 Variances

X2 Goodness of Fit Test

Non-Parametric Tests

Examples and Exercises

The Steps and Basic Tools of Phase IV – Improve

The Role of Design of Experiments (DOE)

Multi-Voting

Decision-Making Matrix

The Steps and Tools of Phase V – Control

Failure Mode and Effects Analysis (FMEA)

Statistical Process Control

Correlation and Regression Analysis

Control Plans

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About the Seminar Leader

Course Facilitator - Michael G. White P.E, C.Q.E, CSSBB

Michael G. White is an experienced SPC and Six Sigma consultant, instructor, and team project leader and facilitator, with hundreds of successful applications. His areas of expertise include SPC, Six Sigma, business process analysis and improvement, process variation reduction, Lean, Value Stream Mapping, and other analytical methods (Statistics, FMEA, and DOE).

He is a Senior Member of the American Society for Quality (ASQ). He is also a consultant and instructor for the California Training Cooperative (now L5 Performance Systems), the California Manufacturing Technology Center, and the Centers for Applied Competitive Technology (CACT) at El Camino College, Glendale C.C., and College of the Canyons.

Mike was a member of the 2002 Board of Examiners for the California Awards for Performance Excellence (Malcolm Baldrige Award). He received a Taguchi Excellence Award in 1985. He has been a Quality Director, Plant Manager, IE/ME Manager, Senior Project Engineer, IE, and member of corporate staff prior to founding Qi2 in 1995.

Mike’s qualifications include a B.S. from the U.S. Air Force Academy; MBA, Golden Gate University; Registered Professional Engineer (Industrial); Certified Boeing D1-9000 (Advanced Quality Systems) instructor; Certified Quality Engineer (ASQ); Certified Six Sigma Black Belt (ASQ); Certified instructor in Operational Excellence (Lean) and Workforce Development for the Supplier Excellence Alliance, a consortium of the major American aerospace companies.

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Venue and Pricing

Venue: Crowne Plaza, Dubai, UAE

Fees: USD 2900/- per delegate

Early Bird Discounts:

Register for USD 2700/- on or before March 22, 2007 and get USD 200 OFF!

Register for USD 2500/- on or before February 22, 2007 and get USD 400 OFF!

Group Discounts:

Register 3 delegates from your organization and the Fourth goes FREE!

In-house Option:

This course can also be delivered as In-house / On-site option. Please contact us if you have a group of employees to be trained at a location of your choice.

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