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Event Overview

 

The success of every company depends on each employee's understanding of the business's key components. Employee training and development will unlock the companies' profitability and reliability.

 

The unit on-stream time is an indication of operations training need. A first quartile operating unit's on steam factor is greater than 97%. If the on-stream factor is below 97% a review of operation training and development is warranted.

 

If on-stream factor or average years of operating experience is declining, a review of operations training and development should be considered.

 

This seminar was designed to serve as a guide to building the Operation and Maintenance group’s excellence in the processing industry.

 

Understanding the fundamentals of process unit operations equipment will greatly improve your team’s operational excellence and safety.

 

The Operation and Maintenance groups are the process unit’s first line of defense; the flare is the last line of defense.

Download PDF Brochure

June 10-14, 2007, Dubai

Event Overview

Who Should Attend

Benefits of Attending

Seminar Outline

About the Seminar Leader

Venue and Pricing

Register

Who Should Attend

This seminar is suitable for People who are making day to day decisions regarding operation, design, and economics of processing plants

  • 1st Line Operations personnel
  • Operation Supervisors
  • 1st Line Maintenance personnel
  • Maintenance Supervisors
  • Senior Plant Supervisors
  • Operations Engineers
  • Process Support Engineers
  • Design Engineers
  • Cost Engineers

The course is Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding in Processing Plant Operations.

Also, professionals who desire a better understanding of subject matter can greatly benefit from this course.

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Benefits of Attending

 

  • The Process Unit Equipment Fundamentals – how each system functions from a hands on viewpoint
  • Safe commissioning and utilization of process equipment
  • Maintenance Guidelines
  • Process furnace concepts and application
  • Rotating equipment concepts and application
  • Catalyst and mole sieves concepts and application
  • Distillation concepts and troubleshooting
  • Process control concepts and application
  • Cooling water concepts and application
  • Flare safety guidelines

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Seminar Outline

Introduction

  • Overview of the Processing Industry
  • Chemistry of the Processing Industry
  • Safety for the Operation and Maintenance Groups

Furnaces

  • Overview of Process Furnace
  • Safe Commissioning of a Process Furnace
  • Economics – Excess Air Control, Flame Pattern
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety

Boilers and Steam Systems

  • Overview of Boilers and Steam Systems
  • Safe Commissioning of Boilers and Steam Systems
  • Economics – Excess Air Control, Demin Water and Condensate
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety

Steam Turbines, Pumps and Compressors

  • Overview of Rotating Equipment
  • Safe Commissioning of Rotating Equipment
  • Economics – Steam Temperature, Preventative Maintenance
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety

Distillation

  • Overview of Distillation Equipment
  • Safe Commissioning of Distillation Equipment
  • Economics – Reflux Optimization, Reboiler Optimization, Tray Efficiency
  • Trouble Shooting
  • Maintenance Guidelines – Tray verses Packing
  • Safety

Piping and Heat Exchangers

  • Overview of Piping and Heat Exchanger Equipment
  • Safe Commissioning of Piping and Heat Exchanger Equipment
  • Economics – Heat Exchanger Monitoring
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety – Pressure Concerns

Process Control Systems

  • Overview of Process Control Systems
  • Safe Commissioning of Equipment utilizing Process Control Systems
  • Economics – Process Optimization and Integration
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety

Electrical Systems

  • Overview of Electrical Systems
  • Safe Commissioning of Electrical Systems
  • Economics – Lighting Guidelines
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety - wire temperature monitoring

Catalyst and Molecular Sieve Systems

  • Overview of Catalyst and Molecular Sieve Systems
  • Safe Commissioning of Catalyst and Molecular Sieve Systems
  • Economics – Life Evaluation
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety – temperature monitoring

Cooling Water Systems and Treatment

  • Overview of Cooling Water Systems and Treatment
  • Safe Commissioning of Cooling Water Systems
  • Economics – Cost / Benefit Evaluations
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety – Water vapor to liquid ratios

Process Utilities

  • Overview of Process Utilities
  • Safe Commissioning of Process Utilities
  • Economics – Cost / Benefit Evaluations
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety – Nitrogen Issues

Relief Valve and Flare Systems

  • Overview of Relief Value and Flare Systems
  • Safe Commissioning of Relief Valve and Flare Systems
  • Economics – Evaluation of flare sweeps
  • Trouble Shooting
  • Maintenance Guidelines
  • Safety – Temperature Issues

Summary 

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About the Seminar Leader

Karl Kolmetz has over twenty-five years of progressive experience in the design, construction, commissioning, and operations management of process units from the US Gulf Coast to Alaska through Asia. He has a strong background in the manufacturing of a wide variety of chemical process technologies and product categories including; cryogenic liquids, ethylene, propylene, benzene & toluene extraction, styrene, catalytic reforming, crude atmospheric & vacuum fractionation, polyvinyl chloride, and steam & power plant operations.

Mr. Kolmetz has substantial experience in the design and troubleshooting of distillation columns, which is one of the key unit operations in hydrocarbon production.

His experience includes;

  • Four years (4) of Construction, two of which were on the Alaskan Pipeline with Fluor Daniel.
  • Seventeen years (17) of Refining experience in the Charter / Phibro (now Valero) Refinery in Houston, Texas. 
  • One year of commissioning experience with Raytheon Badger Ethyl benzene / Styrene plants in Asia. 
  • Seven years (7) Ethylene experience: four years in Louisiana and three years in Malaysia with the Westlake / Titan Group. 
  • Two years (2) of distillation design experience as the Asia Pacific Technology Manager for a specialty distillation company. 

His Publications include authoring and co-authoring over 35 technical papers on a variety of subjects for product recovery, troubleshooting, training, project management, process design with safety and environmental concerns. Papers have appeared in Oil and Gas Journal (5), Hydrocarbon Processing (1),  and Chemical Engineering Progress (1).  Conference papers have been presented at the AIChE Conferences, the Indian Oil & Gas Conference , the Japan Petroleum Institute Refining Conference, Oil and Fats International Congress, Best Practices in Process Plant Management, and the Asean Regional Olefins Conferences, as well as others.

Karl has been nominated to a task force to help review Chemical Engineering Curriculum in Malaysia.  He has a Bachelor of Science in Chemical Engineering from The University Of Houston.  He is a member of the American Institute of Chemical Engineers and The American Chemical Society. 

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Venue and Pricing

Venue: Crowne Plaza, Dubai, UAE

Fees: USD 2900/- per delegate

Early Bird Discounts:

Register for USD 2700/- on or before May 10, 2007 and get USD 200 OFF!

Register for USD 2500/- on or before April 10, 2007 and get USD 400 OFF!

Group Discounts:

Register 3 delegates from your organization and the Fourth goes FREE!

In-house Option:

This course can also be delivered as In-house / On-site option. Please contact us if you have a group of employees to be trained at a location of your choice.

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